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Quick Rail - Installation Instructions
A. RAIL KIT INSTALLATION INSTRUCTIONS
Standard Rail Kit Components
Tools required for installation: tape measure, miter
saw (or Circular saw) or hacksaw. Phillips-head
screwdriver or drill and a level. For larger
projects, the miter saw and drill are strongly
recommended.
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1. Measure the inside opening between the mounting
surface NOTE: Verify that the opening is not wider
than the length of the rails provided.
2. Lay the bottom rail beside the mounting surfaces
with the spindle holes facing up. Allow the rail to
extend past the mounting surface on each side. Be
sure to place the first spindle hole on each side.
Be sure to place the first spindle hole on each end
of the rail the same distance from the mounting
surface. NOTE: Should the spindle hole fall inside
or directly beside a mounting surface, slide the
rail approximately 2” in either direction to align
spindle holes evenly between mounting surfaces. When properly positioned, mark rail and cut.
3. Lay the bottom rail, aligning spindle holes, mark
and cut to match length.
4. Locate the crush block. The formula for crush
block length is: Desired clearance from bottom rail
to deck + 3 ¼” = length of crush block. (Spindle lengths are sized for a traditional 2”
clearance from bottom rail to deck.) Once the block
is trimmed, insert into precut hole on underside of
bottom rail.
5. Slide mounting brackets onto bottom rail. Place
bottom rail into opening make sure rail is level.
With brackets centered on the mounting surface,
attach with screws. NOTE: When installing screws
into fiberglass or synthetic materials, pre-drill
holes using a 1/8” drill bit.
6. Insert spindles into precut holes in bottom rail.
The spindles come sized for either a 36” or a 42”
rail height based on the traditional two-inch
clearance. If your application is different, you
have the option of trimming the spindles to you
desired height. BE SURE TO CHECK WITH YOUR LOCAL
CODE OFFICIALS FOR ANY HEIGHT REQUIREMENTS.
7. Slide mounting brackets onto top rail. Place top
rail on spindles inserting spindles one at a time
while holding at an upward angle. Make sure rail is
flush on all spindles.
8. Center top rail brackets on the mounting surface
making sure top rail is aligned above bottom rail.
Attach brackets with provided 2 ½” screws.
9. Level the spindles vertically and place a locking
screw through the side of the top and bottom rail
brackets. The hole for this screw is not predrilled.
NOTE: ONLY ONE SIDE (TOP AND BOTTOM) NEEDS TO BE
SECURED. THERE ARE AN EXTRA 2” AND 2 ½” SCREW
PROVIDED. B. STAIR KIT INSTALLATION INSTRUCTIONS |
Stair Rail Kit Components
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6’, 8’, or 10’ Top Rail (Deluxe)
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6’, 8’ or 10’ Bottom Rail (Flat)
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Spindles- Colonial or Square
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6’ Colonial/ Square (11)
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8’ Colonial/ Square (15)
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10’ Colonial/ Square (19)
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Brackets- Top Rail (2) Bottom Rail (2)
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Top Rail (Deluxe or Flat)
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Bottom Rail (Flat Only)
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Slope for post and all flat surface applications
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All brackets available curved for column
applications
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21 Coated Screws
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18, 2 ½ ” Stainless Steel Screws
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3, 2” Stainless steel Screws
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10’ or 12’ Metal Insert (Deluxe or Flat To Rail)
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Crush Block (8’-1; 10’-2)
Tools required for installation: tape measure, miter
saw (or Circular saw) or hacksaw. Phillips-head
screwdriver or drill and a level. For larger
projects, the miter saw and drill are strongly
recommended.
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1.Measure the inside opening between the mounting
surface NOTE: Verify that the opening is not wider
than the length of the rails provided.
2. Lay the bottom rail on the stair tread with the
spindle holes facing up. Allow the rail to extend
past the mounting surface at the top and bottom of
the stairs. Be sure to place the first spindle hole
on each end of the rail the same distance from the
mounting surface.
3. Mark rail where it crosses the mounting surfaces
and cut to length and angle.
4. Lay top rail beside bottom rail, aligning spindle
holes. Mark and cut to match length and angle.
5. Slide reversible, sloped mounting brackets on
bottom rail. The sloped mounting brackets are made
to fit any angle between 30 and 35 degrees.
Depending on your application, there may be marginal
spacing in the bracket to rail fit.
6. Place bottom rail into opening. With brackets
centered on the mounting surface, attach with
screws. NOTE: when installing screws into fiberglass
or synthetic material, pre-drill holes using a 1/8”
drill bit.
7. Insert spindle into precut holes in bottom rail.
Square spindles come sized for either a 36” or a 42”
rail height based on traditional two-inch clearance.
Colonial spindles only come sized for 36” rail
height. If your application is different, you have
the option of trimming the spindles to your desired
height. Be sure to check with your local code
officials for any height requirements.
8. Slide mounting brackets onto top rail. Place top
rail on spindles inserting spindles one at a time
while holding at an upward angle. Make sure rail is
flushed on all spindles. NOTE: DELUXE TOP RAIL
BRACKETS ARE NOT REVERSIBLE.
9. Center top rail brackets on the mounting surface
making sure it is aligned over bottom rail. Also
make sure spindles are aligned at the desired angle.
Attach brackets with screws.
10. Place a (provided) 2” locking screw through the
side of the top and bottom rail brackets. The hole
for this screw is not predrilled. NOTE: ONLY ONE
SIDE (TOP AND BOTTOM) NEEDS TO BE SECURED. THERE ARE
AN EXTRA 2” AND 2 ½” SCREW PROVIDED. |
C. MULTI-ANGLE BRACKET INSTALLATION INSTRUCTIONS
22.5 DEGREE ANGLE APPLICATION
Tools Required: Tape measure, miter saw, and
personal protective equipment.
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1. Place the multi-angle brackets on the top and
bottom rails making sure the bracket font goes on
the rail first.
2. Measure the distance between the mounting
surfaces.
3. With the bracket on the rail, cut the rail and
bracket to the required length with the miter saw
set at 22.5 degrees. |
45 DEGREE ANGLE APPLICATION
Tools required: Tape measure, miter saw, and
personal protective equipment. Note: It is necessary
to use a 5” post when mounting a 45-degree bracket
that is not a corner mount.
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1. Place the multi-angle brackets on the top and
bottom rails making sure the brackets front goes on
the rail first.
2. Measure the distance between the mounting
surfaces.
3. With the bracket on the rail, cut the rail and
bracket to the required length with the miter saw
set at 45-degrees. |
45 CORNER APPLICATION
Tools Required: Speed square, jigsaw, sandpaper,
miter saw, duct tape, and personal protective
equipment.
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1. With the bracket end flush with the end of the
rail trim 1-1/2” off the length of the bracket and
rail. 2. Use the aped square to scribe a 45-degree line
from each mounting corner on the top and bottom of
bracket until they cross. 3. Use duct tape to hold the bracket in place on the
railing during cutting. 4. Use the jigsaw to cut out the scribed areas on
the top and bottom of the bracket. It may be
necessary to lightly sand the cut area on the
bracket. 5. It may be necessary to caulk the seams where the
bracket meets the mounting surface. |
31 DEGREES- 41 DEGREES APPLICATION
Tools Required: Tape measure, miter saw, and
personal protective equipment.
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1. Place multi-angle on the top and bottom rails
making sure the bracket front goes on the rail
first. 2. Place the bottom rail with brackets on the stair
tread (spindle holes up) allowing the brackets to
extend past the mounting surface. Be sure to leave
the same distance between the last spindle hole and
the mounting surface at each end. 3. Scribe the brackets where they cross the mounting
surface for the correct cut. 4. Cut the rail and bracket at the scribe mark for
the desired angle. 5. With the bottom rail beside the mounting
surfaces, place a spindle in the last holes at the
top and bottom of the rail. 6. Place the top rail on the spindles allowing the
top rail brackets to extend past the mounting
surfaces. 7. Scribe the bracket where they cross the mounting
surface for the correct cut. 8. Cut the rail and bracket at the scribe mark for
the desired angle. |
D. COMPLETE POST KIT INSTALLATION INSTRUCTIONS
Complete Post Kit Includes: (1) 4” x4” x 38” or 4” x 4” x 48” Post (1) Structural Post Mount (1) 4” Post Kit Base (1) 4” Taper Cap (1) ½” –13 x 12” Threaded Rod (2) ½” Washer (1) ½” Lock Washer (2) ½” Hex Nut (16) 2 ½” Stainless Screws (1) 3” x 3” Square Plate with ½” hole (1) HVU Epoxy Capsule
Tools Need for Wood Deck Installation: Drill, ½” drill bit, #3 Phillips head bit, level,
wrench, and appropriate personal protection
equipment.
Installation Instructions for Wood Deck Application:
(See Wood Deck Application Diagram)
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1. Make sure the area under the mounting location
has an additional block between the joists directly
under the deck surface.
2. Drill a ½” hole through wood surface and joist
block.
3. Align center hole on post mount with hole in
surface. Insert thread rod with (1) ½” washer and
(1) ½” hex nut on the top in that order.
4. Slide the 3” square plate onto the bolt under the
mounting surface followed by (1) ½” washer, (1) ½”
lock washer and (1) ½” hex nut on the bolt leaving
approximately 1” of threaded rod beyond the end of
the hex nut.
5. Position the post mount and tighten the top hex
nut until the post mount is secure.
6. Further secure the post mount using (2) of the
provided 2 ½” stainless steel screws on each side
the post mount in the predrilled holes.
7. Insert post into post mount and level vertically.
DO NOT SUBSTITUTE ANY POST SLEVE FOR THE ONE
PROVIDED IN THE KIT.
8. Secure post in post mount using (2) of the
included 2 ½” stainless steel screws on each side of
the post mount. Indentions on each side of the post
mount mark the correct location for each screw.
Leave the middle indention unused. It may be
necessary to drill a 1/8” pilot hole.
9. Slide the post kit base down the post and over
post mount.
10. Attach taper cap to post sleeve with PVC glue. |
Tool Needed for Masonry Installation: Hammer drill with 9/16” bit, drill, #3 Phillips head
bit, level, wrench, ¾: Socket, and appropriate
personal protection equipment
Installation Instructions for Masonry Application:
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1. Determine the mounting location for the center of
the post mount and drill a 9/16” hole 4 ¼” deep for
the provided epoxy capsule. Clean dust out of hole
before inserting.
2. Thread the (1) ½” hex nut, (1) ½” washer, and the
2nd ½” hex nut onto flat end of thread rod and
tighten.
3. Screw the included threaded rod into the hole and
epoxy capsule using a drill with extension and ¾”
socket Screw thread rod to full depth of drilled
hole. (Threaded rod will mix with epoxy for full
set.) Curing times: 20 minutes above 68 degrees, 30
minutes above 50 degrees, 1 hour above 32 degrees, 5
hours above 23 degrees (Fahrenheit).
4. Remove hex nut and washer from step 2. Slide the
post mount by tightening down with (1) ½” hex nut.
5. Place 3” square plate, (1) ½” washer, (1) ½” lock
washer in that order onto threaded rod and secure
the post mount by tightening down with (1) ½” hex
nut.
6. Follow instructions 7-10 of the wood application
instructions. |
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