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PermaPorch Railing - Installation Instructions
WOOD
PORCH POST AND STAIR PARTS
A.
WOOD PORCH POST INSTALLATION INSTRUCTIONS
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1.
Storage of post must be in a cool, dry, and
well-ventilated area. Storage on a porch or
under plastic outdoors will void the warranty.
Post must be primed and painted prior to
installation for warranty to be valid.
2. Before installing, paint the entire porch
post with one coat of oil or alkyd based
primer, followed by two coats of oil or alkyd
based exterior paint. NOTE: The top and bottom
ends of the porch post must be primed and
painted.
3. Post may need filling and sanding before
painting
NOTE: It is extremely important that the wood
is completely protected from moisture before
and after installation. To properly seal the
wood, use only oil or alkyd based finish
paint. Priming does not protect it from
moisture.
4. If the porch post is trimmed to length, the
ends must be sealed with a wood preservative
or water sealer, before following paint
instructions. This will help prevent moisture
cracks and premature decay or rot.
5. It is required that an aluminum plinth be
used at the bottom of the post for added
protection. Failure to use an aluminum plinth
will void the warranty.
6. After installation, paint the porch post
with one final coat of oil or alkyd based
exterior paint. NOTE: Deck stains and wood
preservatives alone are not sufficient for
moisture protection. Failure to prime and
paint with oil or alkyd paint will void the
warranty. |
B. ALUMINUM PLINTH ASSEMBLY:
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1.
Install non-corroding dowels into the floor.
These dowels should fit in opposite corners of
the plinth and will prevent the plinth from
moving laterally.
2. The porch post must be attached to the
plinth as follows:
A. Center the plinth over the end of the porch
post.
B. Locate the pre-drilled hole in the plinth.
Using these holes as a guide, drill pilot
holes on the porch posts.
C. Attach screws through the plinth into the
porch post
D. Place the porch post with attached plinth
over non-corroding dowels.
E. Holes may be pre-drilled through the top of
the porch posts for a toe nailing type
attachment. |
C. WOOD LAMP POST INSTALLATION INSTRUCTIONS
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1.
Prime Lamp Post with one coat of oil or alkyd
based primer, then paint with two coats of oil
or alkyd paint. Makes sure to let paint cure.
2. The end grain of the amp post MUST be
sealed with a waterproof exterior sealer.
(Example: Asphaltum, Cuprinol)
3. Determine the desired depth for the
lamppost placement in the ground. Excavate the
hole to the desired length.
4. Mix and pour concrete into hole, then place
painted post into concrete. Center and level
the post. Make sure to brace the post and let
it set. Perform routine maintenance as needed.
5. Lamp Post carry a limited one-year warranty
if installed correctly. |
NOTE: Deck stains and wood preservatives
alone are not sufficient for moisture protection.
Failure to prime and paint with oil or alkyd paint
will void the warranty.
D. WOOD STAIR PARTS INSTALLATION INSTRUCTIONS
(Spindles, newels, handrail, shoe rail, and ball
tops.)
1.
Storage of stair parts must be in a cool, dry,
and well-ventilated area. Storage on a porch
or under plastic outdoors will void the
warranty. Stair parts must be primed and
painted prior to installation for warranty to
be valid.
2. Before installing, paint the entire stair
parts with one coat of oil or alkyd based
primer, followed by two coats of oil or alkyd
based exterior paint. NOTE: The top and bottom
ends of the stair parts must be primed and
painted.
3. Stair parts may need filling and sanding
before painting. |
NOTE: the fillet must be used on all hand and
shoe rail.
NOTE: Deck stains and wood preservatives
alone are not sufficient for moisture protection.
Failure to prime and paint with oil or alkyd paint
will void the warranty.
PERMAPORCH RAILING KITS
PermaPorch Railing can be purchased in kits or by
individual piece. Either installation must have top
rail wood insert, balusters, bottom insert, fastening
kit and support block. Balusters are precision
trimmed in lengths of 32 ” or 36 ”.See Note #2 below
for suggested top rail heights.
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You
must have one PermaPorch Railing Kit and one box
of balusters to install one eight-foot section.
See Note #1 Below. |
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Trim
balusters to adjust top rail height as needed. |
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Measure opening where PermaPorch Railing is to
be installed. Trim top and bottom PVC rails to
length. If using PermaCast columns, take
measurement from top rail and bottom rail. |
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Trim
wood inserts 1/4" shorter than PVC rails. (PermaRail
fastening kits are 1/8" thick. One for each end) |
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Prime all ends of wood inserts with oil-based
primer. Attach top and bottom rail fastener
(with included screws) according to
instructions. |
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Measure the center point of top wood insert and
bottom PVC rail and mark. |
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Place baluster at center point and screw through
bottom PVC rail into baluster. Continue
attaching baluster to bottom PVC rail. |
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Decide the desired width between balusters
(check local building codes, maximum 4" is
standard). Attach balusters using #10, 21/2
galvanized deck screws, to top wood insert
starting with center baluster. See Note #3
below. |
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Apply non-acetone based construction adhesive to
bottom of wood insert and place into bottom PVC
railing. |
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If
length of rail section is over 4', you will need
to install support block. Mark center point of
rail section under bottom rail and drill 3/4"
hole into wood. Apply non-acetone based
construction adhesive on end and insert into
hole. |
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If
using Savannah top rail, slide over top wood
insert. Place rail section into position and
attach with installation brackets. |
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Standard top rail can be attached using
non-acetone based construction adhesive and 1"
galvanized deck screws. Savannah top rail does
not require adhesive or screws for attachment.
Caulk ends of rail. |
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Note 1:
PermaPorch Kit includes: top rail
(Savannah or Standard), top wood insert,
bottom rail, bottom wood insert, support
block, touch-up paint, installation kit
and all screws needed.
Note 2:
Top rail height:36 ”,39 ”,42 ” ((consult
your local building codes)
-Add height of bottom rail to height of
top rail – 3 3 ⁄8 ” ((bottom rail)+1 1
⁄4 ” ((top rail)=4 5 ⁄8 ” height..
-What distance do you want the bottom
rail off of the floor? (consult local
building codes.3 ” maximum))
-Add these amounts to the length of the
baluster for overall height of the rail.
-Example:4 5 ⁄8 ” ((top &bottom rail)+3
” ((height bottom rail is from floor)+32
” balusters ==39 5 ⁄8 ” height of top
rail..
Note 3:
Cut a block the width between balusters
and use as a guide. |
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Preparation Tips:
(1) Check local building codes for: Rail length
maximum (PermaPorch Rail maximum span length =8
’between support(s), rail height (either 36 ”,39 ”
or 42 ”minimum), space between balusters (4
”maximum), space below bottom rail (usually 3
”maximum).
(2) First install all posts, newels, or columns. If
using HB&G PermaNewels, PermaCast Columns or
PermaPosts, consult instructions.
(3) If installing PermaPorch Railing to PermaCast
columns, the bases might need to be notched to
accept bottom railing.
Painting/Caulking Tips:
(1) Touch-up paint is available as an option, or is
included with 8 ’PermaPorch Railing Kits.
(2) PermaPorch railing is pre-finished with a tough
exterior grade coating that is warranted for 10
years against yellowing. When painting is desired,
simply coat with an exterior grade oil or latex
paint, following manufacturers instruction. (Do not
use dark colors (dark colors are considered any
color that falls within the L values of 56 to 0).L
is a measure of lightness of an object, and ranges
from 0 (black) to 100 (white).
(3) Caulk ends where PVC railing meets support. Use
exterior grade flexible caulk.
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